Posted this on that other ADV site, adding it here...
So I got bored on this rainy winter evening, and started comparing specs of the 2023 KLX230R and KLX230S (CA model on both, non-ABS on the S since that is what I have). I was wondering what the real weight difference is, and where it might be coming from.
So I started putting down some numbers. Curb weights are straight off the Kawasaki website for both bikes.
KLX230R - 262.3 lbs
KLX230S - 297.7 lbs
That is a difference of 35.4 lbs. At first glance that seems like a lot, but then I started comparing pics of the two and adding up guestimates of the weight of all the things that the R model does not have:
- Whale tail rear fender, turn signals, tail light, license plate bracket, reflectors and subframe bracket - 10 lbs
- Passenger pegs - 6 lbs (they are really hefty, the two of them with their mounting brackets might be even heavier than this)
- Front Headlight and bracket - 5 lbs
- Front turn signals and reflectors and the brackets and frame mounts for them - 2 lb
- Muffler heat shield and chain guard and the frame mounts for them - 3 lbs
- Plastic smaller gas tank, w/non-locking plastic cap - 5 lbs (including less fuel weight)
- Wiring harness, fuses and relays for all of those lights - 2 lbs
- Factory toolkit (R model does not have one) - 1 lb
All of that adds up to 34 lbs... hey that's pretty close to that 35 lb difference. Maybe I was a little too conservative on some of those numbers.
I'm planning to do a tail tidy on mine, and the passenger pegs and muffler shield can go away since I never carry a passenger or saddlebags. Reflectors can go away because I don't ride pavement after dark ever. Also a lithium battery (an easy 4 lb weight loss). So I can probably shave 15-20 lbs, but at least half of that will go back on as I add handguards, heated grips, GPS, luggage rack and skid plate. I'll be really happy if I can have it fully equipped the way I want it, ready to ride, and still under that 300 lb mark even with a tailbag carrying a spare tube, some spoons and tools onboard.
And the above doesn't include the seat strap and bolts and the frame mounts for it - that might add up to a few more ounces...
BTW, I do not plan to go to the extreme of grinding off the mounts for the things I'm removing... my youngest son did that on his WR250X and ended up regretting it.
And I will be leaving the engine, intake and exhaust totally stock, and will not be messing with any of the emissions stuff... I'm getting old, I don't need the extra noise any more.