Yinzer Moto
Well-known member
I was surprised to find out that Dura Ace and Ultegra had been failing because Shimano has always been top-notch. As that tech trickles down, will the flaws in the manufacturing? Supposedly, water was infiltrating somewhere in the bond and slowly eating away at the areas where it's joined.
Sorry, I did not watch that whole video. Please let me know if I missed something. Having spent a couple decades as a bicycle mechanic and then managing a bike shop, I saw a lot of interesting corrosion issues. He is correct that we do mix a lot of dissimilar metals. One of the tough ones that I tried to get customers to do is to remove their seat posts occasionally on TI and Steel frame bikes, when the seat post was aluminum. I think the biggest issue was human sweat. Some people have much more corrosive sweat than others. Certain customers would always have bad corrosion problems on their bikes. Stems, front derailleurs, bottom brackets, brifters, etc. This was made worse if they put the bike on an indoor trainer in the winter.
Lastly, higher end components are not made to last. They are made for performance. Mid level is generally where you will find a very nice balance in performance vs durability. I distinctly remember an altercation with a customer who bought a Sworks mountain bike. $10k+ bike. He rode 5 days a week, in all weather. After 4 or 5 months, he needed a lot of parts replaced. The titanium and aluminum drivetrain was totally shot. Rear suspension pivots were crunchy. He was very upset and wanted to exercise his 1 year warranty on the parts. We could not convince him that he wore the stuff out and taking the parts off and shipping them to Shimano was not going to do anything, especially since he would be without a functioning bike for several weeks. I think he decided to have us install mid level components on the bike so he could keep riding and ship his XTR parts off. Shimano denied the warranty.